CONTECH RESEARCH

An Independent Test and Research Laboratory

Failure Analysis Testing Services

As a provider of failure analysis services, Contech Research, Inc. provides a full range of capabilities, including root cause analysis, design consulting, technical support, and supporting documentation including comprehensive full data sets. Root cause analysis tests that we conduct include fretting evaluations that address evaluating for fretting corrosion, as well as electrical testing and surface analysis (such as SEM, SAM, FTIR, etc.). Our failure analysis process involves full and detailed research, including collection of the failed components and their history, visual inspection, surface analysis, evaluation of correct testing procedures, and testing processes with analysis. We then provide all documentation, with a conclusion and recommendation for a future course of action.

Our testing preparation is very detailed and involves, cleaning, designing and procuring test boards, and design of fixtures. We can test for several failure characteristics including corrosion, cracking, embrittlement, overload, wear, and more. Much of our failure analysis is carried out for the telecommunications industry, but we also serve the aerospace, electrical, commercial, computer, and electronics sectors. 

Microscope

Failure Analysis Testing Services

Root Cause Analysis

FrettingCorrosionSpots

Non-Destructive & Destructive Electrical Testing

Surface Analysis (partnered with outside laboratory)

  • Scanning Electron Microscope(SEM)
  • Scanning Auger Microanalysis(SAM)
  • FTIR

 

Fretting Evaluation

  • Fretting Corrosion
  • EIA 364-1005

A Typical Failure Analysis Process

Collect Failed Components & History
Perform Visual Examination
Analyze Failed Surfaces
Decide on Correct Testing Procedures
Perform Mechanical, Electrical or Other Test Methods
Analyze All Test Data and Produce Documentation, Conclusion & Recommendations

Failure Characteristics Tested

Corrosion
Cracking
Deformation
Embrittlement
Fatigue
Fretting
Overload
Stress
Wear

Test Preparation Procedures

Design & Procure Test Boards
Built In Circuits
Fixture Design
Mounting of Connectors & Sockets

Industry Focus

Aerospace
Automotive
Commercial
Computer
Consumer Electronics
Electrical
Military
Telecommunications